Yardney Water Filtration Systems is a manufacturer of water filtration equipment for your agricultural, food, municipal and HVAC industries. Within the 1960s, the organization developed equipment to enable farmers inside the rich growing regions of Southern California to take out sand, silt, grit, algae along with other contaminants from the water supply. So far, pipe cutting machine has continued to evolve more than 100,000 standard and custom engineered water filtration systems because of its various customers.
Creation of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless-steel, with holes for connecting pipes that may move water with the filtration unit. Numerous pipes with holes must be cut before all of the pieces could be welded together and then painted.
Chris Phillips, v . p . and general manager of your Riverside, California-based company, says Yardney realizes its manufacturing processes must be as efficient because the water purification systems it produces.
Recently, the organization determined its existing plasma pipe cutting machine wasn’t providing the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a good way to load and unload pipes into and out of your machine, which caused a production bottleneck. Second, it left a considerable amount of slag that must be manually ground off the pipes just before welding operations. Additionally, the device was experiencing increasingly frequent mechanical and electrical issues, leading to high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages on the previous equipment. The Maxpro200 plasma cutting system, when combined with Roto Hornet’s improved motion control, leaves behind almost no slag. This minimizes the level of manual grinding found it necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm in comparison with 100 ipm with all the previous equipment. Plus, an effective fume extraction system captures smoke at the purpose of the cut thus it will not contaminate the store-keeping the corporation in compliance with California Air Quality Management District regulations.
Many of these features have made it feasible for Yardney to generate a thorough selection of pipe cutting machine in an efficient timeframe. Some cuts, such as pipe notch cuts that would took four hours together with the old system, are actually completed in only five minutes.
Programming is simpler compared to previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical interface (GUI) enables the user to configure various end types and intersection types to be cut, including straight, miter, cope, slotted and branch cuts. The previous equipment didn’t offer as numerous cut shapes, so some shapes would have to be cut manually. To program a new job, the consumer selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each and every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically created from that information.
The company also discovered that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to optimize production. Staging racks 04dexspky full-length pipe and cut parts. As an alternative to loading just one pipe at one time, the organization can load a lot of money of 5 to 6 pieces at the same time. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to take care of pipe ranging from 1 to 14 inches in diameter while extracting smoke from the chuck.
Mr. Phillips is satisfied with the huge benefits this cable strip crimp machine offers. He strongly advocates finding the time to evaluate one’s current manufacturing processes in light of changing technology. “You have to buy your organization to keep profitable,” Mr. Phillips says. “We’ve been doing that in the past fifty years, and that we want to utilize that strategy in which to stay business for a long time to come.”